Your Comprehensive Aircraft Parts and Engine Maintenance Solution

Every aircraft is unique and its engine is like fingerprints complete with intricacies the average passenger cannot fathom – nor should they need to. When aircraft engines are well maintained, the aircraft runs smoothly and keeps this pivotal industry running on time.

Without proper maintenance, it might feel like your aircraft company is constantly pivoting or perhaps missing deadlines because you don’t have enough backup aircrafts to cover constant disruptions.

Effective maintenance schedules from a team with industry-leading expertise is critical. Unical Aviation offers some of the best technicians and experts for everything from preventative maintenance to diverse engines in inventory to service a variety of aircrafts and types.

This is your complete guide to aircraft engines with valuable insights and resources regarding aircraft engine lifecycles, aircraft maintenance services and airplane engine parts.

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The Brilliant Minds Behind Unical Aviation’s Aircraft Engine Programs

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When you’re flying at 42,000 feet, you want to know that you have the best team of experts on your side for maintenance and aircraft care. Unical’s team includes your standard aviation mechanics who are FAA certified. But it also includes engineers who know aircraft engines inside and out.

They know those engines so well, they can take them apart and rebuild them from the ground up.

When you’re choosing an aviation mechanic, you want to know they possess the following qualities.

Ability to read engineering drawings to understand blueprints and assess mechanicals
Excellent mathematics skills to review diagrams, charts and more to calculate aviation aspects, including drag, thrust, lift, etc.

An understanding of fundamental aviation infrastructure principles
Skilled at using power tools and hand tools
Superb communication skills to sharing findings effectively
Attention to detail since so much goes into an aircraft engine
All the proper certifications and ongoing training required to maintain licenses to maintenance aircraft

With more than 25 years of experience in aircraft parts and maintenance, Unical Aircraft is uniquely positioned to meet the needs of many types of aviation businesses.

As customers experience the diverse skill sets and capabilities the company possesses, they learn to lean on Unical for more than just its extensive parts inventory. Together, the customer and Unical’s experts become an integrated team. Serving thousands of global customers, Unical Aviation has grown to 750 employees across its five affiliate companies. In summer 2023, Unical moved to a 599,000 square foot facility in Glendale, Arizona, to house its growing corporate team and continue providing world-class service.

About the Aircraft Engine Lifecycle

Aircraft engines do not last the entire life of the aircraft. Over the course of the plane’s life, the engine is generally rebuilt two to three times before being removed from service. This happens around 12,000 flight cycles for the first rebuild, then 8,000 for the second and only 4,000 before the final rebuild. These cycles will vary based on the type of aircraft and its engine. Some companies prefer to replace the engine instead of rebuilding it repeatedly. Cycles are calculated following an engine start, takeoff and landing. Engine maintenance is often calculated based on this process.

Acquisition and Procurement

In March 2024, Unical Aviation unveiled its latest project, Unical Engines, a specialized engine division headquartered in Miramar, Florida. This strategic expansion aligns with the company’s ongoing growth path.

At the helm of Unical Engines is a team of industry veterans, strengthened by a dedicated team comprising engine asset managers, seasoned engine repair administrators, engine technical experts, and data analysts. This robust leadership and support team is the driving force behind Unical Engines’ ambitious first-year target of $100 million in revenue—a goal that is well within reach, judging by the current year-over-year progress.

Marking a significant achievement in its nascent stage, Unical Engines has rapidly acquired 18 engines, a testament to the organization’s dynamic capabilities. This acquisition spree has not only set a new benchmark for the company, but also ensured a steady supply of premium materials for the engine sales division, thereby enhancing service delivery to a global clientele.

Engine Refurbishment and Overhaul

Engine maintenance includes refurbishing and overhauling. The better the maintenance routines you follow, the longer your engine will likely last, making it worth the investment. Engines undergo serious wear from vibrations in the rotating mechanisms as well as the constant changes in climates.

This process involves removing and dismantling the engine. It requires deep expertise that few aircraft mechanics possess. Unical offers a unique team equipped to handle this intricate process.
With two FAA and EASA certified repair stations, Unical Aviation makes engine maintenance simple so you fulfill it when you should for better long-term results.

Overhauling an engine generally costs about two-thirds what a new engine would cost, making it an attractive cost-savings option.

Unmatched Commitment to Quality

Unical Aviation strives for excellence in everything. Whether it’s a quick phone call to help you locate a unique part or completing an aircraft engine repair, you can trust that you’ll experience the same quality workmanship and commitment to serving you fully and completely. Over the years, the company has grown its expertise through acquisitions and expansion. For example, in October 2022, Unical acquired CAVU’s component repair operations, which included an 80,000 square foot state-of-the-art facility for aircraft component repair.

Unical has the following certifications.

  • FAA
  • EASA
  • ASA

Darrell Drake leads the engine program as senior vice president. With nearly three decades of aviation experience, Drake offers deep expertise and experience to lead the team. Under his leadership, Unical has procured aircraft engines, including the following key platforms.

  • CFM56-5B/7B
  • CF6-80C2 & 80E
  • PW4000-94,100 & 112
  • V2500-A5

Unical's Extensive Engine Inventory

With 210 aircraft acquired, Unical has one of the most extensive aviation engine parts inventories available. Having worked on countless aircrafts, the team is prepared to service a variety of engine types. A larger aircraft inventory means customers get:

  • More options
  • Greater customer satisfaction
  • Timely service
  • Problem-solving made simple
  • Smaller chance of items going out of stock
  • Possibility for bulk orders to fulfill needs for a large fleet
  • One-stop-shop for all aviation parts needs

Our extensive list of customers include:

  • MTU Maintenance
  • FTAI Aviation
  • Korean Air
  • Asiana Airlines
  • Lufthansa Technik
  • American Airlines
  • MNG Airlines
  • CFM Materials
  • Atlas Air
  • Pratt & Whitney
  • Kalitta Air

Past Sales Highlights

  • Worldwide reach with sales representatives across strategic geographical areas
  • 1.3M Unique Part Numbers; 85M Parts In Stock- Website Reference
  • Unical Aviation supplies aircraft parts and components to over 3,500 aviation customers around the globe. Website Reference

With over 25 years of excellence and an outstanding industry reputation, Unical Aviation has fortified its global customer relationships. Moreover, our proactive engagement in numerous partnerships yields widespread benefits, enhancing all sides of our diversified business.

Unical’s expansive reach is unparalleled, with our diverse business units synergizing to provide comprehensive support across the airframe, engine, MRO, and distribution sectors. As a full-service provider, we stand out with our round-the-clock AOG Support, delivering exceptional value and quality. Our vast inventory of airframe and engine components, coupled with top-tier Airframe MRO Services, and unmatched engine trading and leasing options, sets us apart in the industry.

Engine Procurement Solutions

When you need help finding and procuring a specific engine, Unical Aviation can help. Because the company offers full-service aero engine solutions, it has the team and capabilities to assist you in acquiring what you need.

With custom solutions, Unical’s staff can meet your needs and become an extension of your team. For engine procurement, contact sales@unical.com.

Work with the World-class Aircraft Maintenance Expert

Whether you’re seeking responsive aircraft parts distributors or support for a specific type of airplane engine, you’ll find everything you need from the Unical Aviation team. With custom procurement options, Unical can help you source everything you need to keep your business running smoothly. Request a quote now for more information.